EV and Battery

Reliable Interconnect Solutions for Electric Vehicle & Battery Testing

Why MAC Panel for Electric Vehicle & Battery Testing?

As the EV market accelerates, cost control, efficiency, and long-term reliability are top concerns for manufacturers. MAC Panel’s high-power interconnect solutions help EV manufacturers and tier suppliers reduce test downtime, lower maintenance costs, and improve testing efficiency—all while ensuring safety and compliance.

Lower Operational Costs – Reduce rework, test failures, and unplanned maintenance with high-durability interconnects.

Scalable & Future-Proof – Modular solutions adapt to evolving battery architectures and powertrain systems without costly redesigns.

Maximized Test UptimeHyperboloid contact technology minimizes wear and tear, extending connector lifespan and reducing replacement costs.

Optimized Thermal Performance – Reliable high-current connections ensure safe operation under extreme power loads, preventing overheating and failures.

MAC Panel enables faster, more reliable EV battery and powertrain testing through facilitating appropriate interconnects—so you can scale with confidence while controlling costs.

Challenges in EV & Battery Testing

High-Power, High-Voltage Safety Risks
Testing EV batteries and powertrains requires handling extreme power loads, increasing risks of thermal issues, arcing, and electrical hazards. Without robust, high-current interconnects, safety and performance suffer.

Frequent Connector Wear & Costly Downtime
Traditional interconnect solutions degrade rapidly under repeated high-voltage cycles, leading to increased maintenance costs, unexpected test failures, and production slowdowns.

Scaling for Next-Gen Battery Technologies
With constantly evolving battery chemistries, voltages, and charging technologies, manufacturers need modular, reconfigurable test Interconnect Solutions that adapt without costly redesigns or delays.

Solutions

Flexible, Scalable Interconnect Configurations

SCOUT’s reconfigurable mass interconnect architecture enables fast test system reconfiguration, reducing setup time and increasing flexibility for high-mix, low-volume EV and battery production.
SCOUT | Mass Interconnect Solutions

High-Power Contact Solutions for EV Battery & Inverter Testing

Engineered for high-current, low-resistance applications, MAC Panel’s high-power contacts provide stable, repeatable connections, ensuring reliable power transfer for battery cycling, fast charging, and inverter testing.

Rugged, High-Power APEX Connectors

Designed for harsh test environments, APEX’s hybrid interconnect system accommodates up to 8 high-current contacts, delivering durable, repeatable power transmission for EV battery and powertrain validation.
APEX High-Power | Ruggedized Interconnect Solutions

eGuide

The Risk?

Thermal instability during high-current tests leads to overheating, premature wear, and compromised test accuracy.

Inefficient interconnects struggle to handle fast-charging cycles and high-power loads, impacting performance validation.

Limited scalability makes it difficult to adapt to evolving EV and battery test requirements.

What if you could ensure thermal stability, maximize power efficiency, and future-proof your test system—all with a reliable, high-power interconnect solution?

See how MAC Panel’s high-power contacts and modular interconnects optimize EV testing for efficiency and reliability.

Products and Services Supporting EV and Battery ATE


Solution Image Description Action
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APEX is a durable, high performing, rugged connector built for real lift applications in test and measurement and other applications where durability is a must in a small footprint connector.

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TITAN offers robust performance with versatile I/O options like signal, power, and fiber, plus multiple receiver configurations for demanding tests.

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Start the Conversation

Have questions about optimizing your EV and Battery testing interconnect setup? Our experts are here to help. Contact us today to discuss your needs, request a quote, or explore the best interconnect solution for your application.